Explosion-Proof Filling Machine for High Precision

Overview:

The Explosion-Proof Filling Machine for High Precision is designed for safe and accurate filling of flammable or hazardous liquids in environments prone to explosive atmospheres. Certified for ATEX/IECEx Zone 1/21, Zone 2/22, and other global standards, this machine combines high-precision metering, splash-proof technology, and explosion-proof safety features to ensure reliable performance in industries such as chemicals, petrochemicals, pharmaceuticals, and aerospace.

Key Features:

1. Explosion-Proof Safety:

• ATEX/IECEx Compliance: Certified for use in Zone 1/21 (gas) and Zone 2/22 (dust) hazardous areas.

• Intrinsic Safety Design: Electrical components are certified for safe operation in explosive atmospheres.

• Static Grounding: Eliminates static buildup during filling to prevent sparks.

• Purge Systems (Optional): Inert gas purging to maintain a safe environment around the fill area.

2. High-Precision Filling:

• Accuracy: ±0.5% precision, ensuring consistent fill volumes (e.g., 10mL to 1000mL).

• Advanced Metering: Options include mass flow meters, peristaltic pumps, or piston pumps for precise dispensing.

• Adjustable Fill Speed: Controlled flow rate to prevent spillage, foaming, or air entrapment.

3. Splash-Proof & Drip-Free Technology:

• Anti-Drip Valves: Prevent dripping after filling.

• Telescopic Nozzles: Extend directly into the container to minimize splashing.

• Vacuum Breakers: Ensure a clean breakoff without dripping.

• Overfill Protection: Automatically stops filling if the container overflows.

4. Versatile Compatibility:

• Wide Range of Viscosities: Suitable for thin liquids, oils, suspensions, and viscous fluids.

• Customizable Nozzles: Interchangeable nozzles for different container sizes (e.g., 10mL to 5L).

• Dual Mode Filling: Gravity or pump-driven filling for flexibility.

5. Semi-Automatic Operation:

• Manual Container Placement: Operator positions the container under the filling nozzle.

• Automatic Filling: Starts filling when the foot pedal is pressed or a sensor detects the container.

• Handheld or Benchtop Design: Compact and portable for easy integration into existing workflows.

6. Safety & Compliance:

• ATEX/IECEx Certification: Ensures compliance with global explosion-proof standards.

• Chemical Resistance: Stainless steel and chemical-resistant seals (PTFE/FKM) for compatibility with aggressive liquids.

• Nitrogen Blanketing (Optional): Inert gas purging to minimize evaporation and oxidation.

7. User-Friendly Interface:

• Touchscreen HMI: Intuitive controls for setting fill volumes, speed, and cycle parameters.

• Preset Recipes: Save and recall settings for different products or container sizes.

• LED Indicators: Visual alerts for fill completion, errors, or maintenance needs.

8. Ease of Maintenance:

• Tool-Free Access: Quick disassembly for cleaning and replacement of hoses, nozzles, and filters.

• Self-Purge Function: Automatically cleans the filling nozzle after each cycle.

• Stainless Steel Construction: Corrosion-resistant materials for long-lasting durability.

9. Flexibility & Customization:

• Multi-Product Capability: Quick changeover between different products with minimal cross-contamination.

• Vacuum Filling (Optional): For foam-sensitive or sensitive liquids.

• Custom Integration: Compatible with conveyors, capping machines, and labeling systems.

10. Environmental Considerations:

• Spill Containment: Drip trays or catch basins collect accidental spills.

• Anti-Microbial Materials: Option for hygienic designs in food and pharma applications.

Applications:

• Chemicals & Petrochemicals: Filling solvents, fuels, adhesives, and industrial chemicals.

• Pharmaceuticals: Dispensing flammable or hazardous medications.

• Aerospace: Filling fuels, hydraulic fluids, and specialty chemicals.

• Automotive: Packaging oils, coolants, and hazardous automotive fluids.

• Food & Beverage: Filling alcoholic beverages or flammable food additives.

Operation Steps:

1. Container Placement: Operator positions the container under the filling nozzle.

2. Start Filling: Activates filling via foot pedal or automatic sensor detection.

3. Precision Dispensing: The machine fills the container to the preset volume, stopping automatically.

4. Nozzle Retraction: The nozzle retracts or breaks away cleanly to prevent dripping.

5. Container Removal: Operator removes the filled container and places it on an outfeed conveyor (optional).

6. Cleanup (Optional): Nozzle self-purging or manual cleaning ensures no cross-contamination.

Benefits:

1. Explosion-Proof Safety: Certified for hazardous environments, ensuring operator and facility safety.

2. High Accuracy: ±0.5% precision reduces product waste and ensures consistency.

3. Versatility: Handles a wide range of liquid viscosities and container sizes.

4. Spill-Free Operation: Splash-proof nozzles and anti-drip technology minimize mess and product loss.

5. Ease of Use: User-friendly interface and semi-automatic operation reduce training time.

6. Quick Changeover: Flexible setup for multi-product lines with minimal downtime.

7. Low Cost of Ownership: Energy-efficient design and minimal maintenance requirements.

8. Compliance: Meets global safety standards (e.g., ATEX, CE, ISO).

Why Choose This Machine?

The Explosion-Proof Filling Machine for High Precision is the ideal solution for industries working with hazardous or flammable liquids in explosive atmospheres. Its combination of high-precision metering, splash-proof technology, and explosion-proof safety features ensures reliable, efficient, and compliant operation. Whether you’re filling chemicals, pharmaceuticals, or aerospace fluids, this machine delivers the precision, safety, and peace of mind you need.

Immediate Order:

Website: http://xtsy120.com/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com